80260: Manufacturing I in Microsoft Dynamics NAV 2009 (2 Days)
About this Course
This two-day course explores the basic manufacturing functionality of Microsoft Dynamics NAV 2009 from a user’s perspective. This course includes order setup and processing, including setup of the produced item and execution of production. This process enables users to identify what is being produced, what needs to be produced, and what needs to be purchased or produced and when.A thorough understanding of these topics allows you to help companies meet their daily challenges in setting up and using the most basic manufacturing functionalities in Microsoft Dynamics NAV.
Audience Profile
This course is intended for partners who want to understand the detailed features and develop a working knowledge of the functionality of manufacturing. This audience typically includes application consultants who are tasked with assessing a customer’s business needs and advising them on the use, configuration, and customization of the application. Additionally, participants that will use Microsoft Dynamics NAV manufacturing from a general user perspective will benefit from the course.
At Course Completion
After completing this course, students should be able to do the following:
- Create a Production BOM, capacity, and routing.
- Calculate a formula for a BOM.
- Create a Capacity Unit of Measure.
- Create a work shift.
- Create, process, and finish a production order.
- Register consumption and output.
Course Outline
Module 1: Sample Company Structure
This module gives a detailed overview of the demonstration company (Cronus International Ltd.) and how to use the demonstration data.
Lessons
- Cronus International Company Structure
After completing this module, students should be able to do the following:
- Provide an overview of the demonstration company, Cronus International.
- Set up the date.
- Change the default profile to Production Planner.
Module 2: Production Bill of Materials
This module explains the concept and application of bill of materials (BOM). The BOM allows a production planner to determine the type and quantity of components needed to manufacture a specific item. The ability to copy BOM versions and use phantom BOMS, provides greater flexibility in the production process.
Lessons
- Manufacturing Product Design
- Production Bill of Materials
- Production BOM Advanced Features
- Production Design Reports
Lab : Production Bill of Materials
- Create Production BOM
- Use Copy Production BOM
- Create and Compare Versions
After completing this module, students should be able to do the following:
- Understand the structure of the Production Bill of Materials (BOM).
- Use the Production BOM Advanced Features.
- Use Production BOM Reports.
Module 3: Basic Capacities and Routings
This module examines the setup of capacity in Microsoft Dynamics NAV 2009. The capacity setup can be seen as establishing a model of the production environment.All the information added in this area is used later when defining routings, as well as when creating capacity journals and reports.
Lessons
- Capacity Setup
- Routings
- Reports
Lab : Basic Capacities and Routings
- Routing
After completing this module, students should be able to do the following:
- Set up capacity.
- Establish Routings.
- Define Routings Advanced Features.
- Generate reports such as creating a capacity journal or a capacity report.
- Create Capacity Reports.
Module 4: Production Orders
This module examines the purpose of the production order in Microsoft Dynamics NAV 2009. Production orders are used to manage the conversion of purchased materials into manufactured items. Production orders (job or work orders) route work through various facilities (work or machine centers) on the shop floor.
Lessons
- Production Order Status
- Manual Production Orders
- Inventory Reservation
- Production Order Statistics
- Production Order Changes
- Due Date Changes
- Changes to Required Components
- Quantity Changes
- Routing Changes
- Printing from a Production Order
- Production Order Reports
- Replan Production Order
- Production Orders with Phantom BOMs
- Production Orders with Manufacturing Batch Unit of Measure
- Changing Production Order Status
Lab : Production Orders
After completing this module, students should be able to do the following:
- Examine the structure and makeup of a production order.
- Review the purpose of a production order.
- Define the five statuses of a production order.
- Create a new production order.
- View the routing and components of a production order.
- Reserve components for a production order.
- Make changes to the production order due date.
- View actual costs against expected costs and the capacity of a production order.
- Make changes to the production order quantity required.
- Make changes to the production order components required.
- Use item substitution for components.
- Make changes to the production order routing.
- Examine the reports printed directly from a production order.
- Access the Production Schedule from a production order.
- Review the standard reports available for production order reporting.
- Review the purpose of the Replan Production Order batch job.
- Examine how the Replan Production Order batch job operates.
- Explain the effects of scheduling a production order with a phantom BOM.
- Calculate a manufacturing batch unit of measure.
- Identify the two methods of changing the status of a production order.
Module 5: Production Order Processing
This module examines the production order processing from execution to put away in the warehouse. The first part explains material consumption. This can be done either manually or automatically. The automatic methods are forward and backward flushing.Next, it explains the pick and put away features used in the warehouse.Finally, this module discusses the use of the Output Journal to track the hours worked and the materials used in production. There are three methods for recording output.
Lessons
- Production Order Execution
- Material Consumption
- Picking from Warehouse
- Recording Production Output
- Putting Away in Warehouse
- Put-Away Processing
- Production Journal
- Registering Consumption and Output
Lab : Production Order Processing After completing this module, students should be able to do the following:
- Issue components using the Consumption Journal.
- Pick and Put Away items used in manufacturing in Warehouse.
- Record production order output using the Output Journal.
- Register consumption and output from a Production Journal.
Module 6: Finishing Orders and Auto Reporting
This module examines the finishing of production orders in Microsoft Dynamics NAV 2009. This is the last step in the production execution process. After the production order is finished, the flushing of materials is done either automatically or manually. This module explains the forward and backward flushing methods, and discusses their advantages and disadvantages. Finally, the production posting is done either manually or automatically.
Lessons
- Finishing Production Orders
- Automatic Consumption Posting (Flushing)
- Automatic Production Posting
Lab : Finishing Orders and Auto Reporting
After completing this module, students should be able to do the following:
- Finish Production Orders
- Conduct Automatic Reporting
- Be able to record finished production.
Before attending this course, students must have:
- General knowledge of Windows
- Completed the Introduction in Microsoft Dynamics NAV 2009 training or on-line Tutorials
- Completed the Inventory Control in Microsoft Dynamics NAV 2009 training
- A strong understanding of manufacturing terminology and processes
In addition, it is recommended, but not required, that students have:
- Completed the Finance in Microsoft Dynamics NAV 2009 training